Madung
Injection Molding Mould ngu ai gaw, plastic daw ni hpe n-gun kaba ai hku galaw ya ai, hkrak tup ai n-gang n-gang ni hpe hkrang shapraw nna, jak hte galaw ai lam re. Molten thermoplastic hpe n-gun kaba ai npu hta ngang kang ai core hte cavity kata de bang nna, n galai shai ai daw ni hpe shapraw ya ai.
Product a lam
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Pang |
Madung Shiga |
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Laknak n-gang |
H13/1.2344/S136 (Assab, Buderus, Finkl), 48-52 HRC du hkra katsi ai hku galaw ai. |
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Cavitation |
du hkra hka htung ni hpe rap ra ai hot runner hkrang hte |
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Machining hkrak hkrak |
CNC + AgieCharmilles sumri EDM, hkam sharang lu ai atsam ±0.005 mm |
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Madung Hkrang |
DME / HASCO galai shai mai ai npawt nhpang hkrang shapraw ai lam |
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Katsi ai gat shingjawng ai ladat |
Yudo / Mold-Madu ni / Synventive hpawng de ai lam, n-gun n rawng ai - sprue hkrang shapraw ai lam |
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Mold Asak |
101 lang na arung arai ni, gram lajang na masing hte rau 1,000,000 lang lang grau kaba ai (sh) maren sha re |
Madung Akyu
Micro-Bunghku hkrang sumla:0.4 mm structural bunghku ni hpe jahpring lu ai, madung hku nna n hpring tsup ai PP, ABS, hte PC daw ni a matu hkang lu ai hka lwi ai galu kaba ai-to-hpang de hkang lu ai ratio hte jai lang mai ai. Optimized gating layouts ni hpe kadun ai hku gap ai lam hte arung arai ni hpe n-gun n jaw ai lam ni hpe shayawm na matu galaw ai.
Flash hte garan ginhka ai lam hpe hkang ai:Tengman ai maga-galaw ai lam hpe hkrang shapraw ai hte nbung pru ai hkrang ni hpe hkrang shapraw ai. 0.02 mm npu na garan ginhka ai line flash hpe kaja dik htum jak rung tonnage hte npawt nhpang arung arai lang ai shadawn sharam npu hta yaw shada ai.
SPI-A1 Myi man nsam hpe gram lajang ai:Diamond-buffed tooling hpe n hpring tsup ai PC hte PMMA optical daw ni a matu masat da ai ntsa lam hpe lu la na matu hte nsam hpe ningdang kau ai lam hpe hkang lu na matu masat da ai.
Npu daw hte Thread hpe shapraw ai:Hydraulic core-pulling hte jak hte hpaw ai ladat ni hpe kata na n-gang ni hte sung ai n-gang ni a matu engineering galaw da ai, ra kadawn ai n law htum prut prut ai angle ni hpe hkan sa lu ai ngu sawn la ai.
Tinang hkrai bang ai Overmolding:Six-axis robotic indexing gaw, magri bushing ni hte dazik shakap da ai magri n-gang ni a matu, matut manoi galaw shapraw ai aten hta \\pm0.05 mm a shara hpe bai gram lajang lu ai atsam hpe lu la ai.
Laksan galaw ai & Pre-Hpaga galaw ai magam bungli
Hkying hkum 48 DFM galai shai ai lam:Standard-geometry daw ni a matu, jahtum na CAD upload galaw ngut ai hpang hkying hkum 48 laman hta, n-gun rawng ai angle ni hpe shinggrup da ai, n-gun ja ai-section hpe hparan ai lam, chyinghka shara ni hpe tawn da ai lam ni hpe shinggrup da ai.
Shawng -Hpaji masa Moldflow® sawk sagawn ai lam:Gating hkrang ni hpe tengman ai hku jep chyoi na matu hte n-gun n rawng shi yang, n-gun n rawng ai hkrit tsang hpa ni hpe chye na lu na matu jai lang ai, n-gun rawng ai, n-gun rawng ai, n-gun rawng ai, n-gun rawng ai n-gun rawng ai lam ni hpe core simulation galaw ai.
Multi-Arung arai (2K) Hpaji:TPE/TPU hte n-gun ja ai substrate ni a lapran tau hkrau chye lu ai chemical hte mechanical matut mahkai lam hpe gawgap na matu, lahkawng-shot injection molding a matu engineering atsam.
IP hpe makawp maga ai ladat:Client CAD data hpe garan tawn da ai offline server ni hta tawn da nna, project-laksan NDA ni a npu e, engineering shang na ahkang hpe pat shingdang da ai hku nna, ngang ngang kang kang hparan nga ai.
Hpaga lam galaw lu ai atsam
Tonnage shadawn shadang hpe dip u
30-ton kaw nna 1,200-ton du hkra n-gun rawng ai, n-gun rawng ai n-gun rawng ai n-gun rawng ai n-gun rawng ai jak ni hpe galaw ai, n-gun rawng ai n-gun rawng ai n-gun rawng ai n-gun rawng ai n-gun rawng ai n-gun rawng ai n-gun rawng ai jak ni hpe galaw ai.
Shaning shagu 450 daram hpe n-gun kaba ai injection molds ni hpe galaw nna, n-gun ja ai 3-axis hte 5-axis CNC center 15 hpe pallet galai ai ni hte madi shadaw ya ai.
Hkai sun npawt nhpang gawgap ai lam
35,000 sq.
Hpaga galaw shapraw ai shadawn shadang
Hpaga lam galaw ai lam ni hpe tooling cavitation hte daw kaba ai hpe madung tawn nna, scalability gaw wan law law na daw shaning shagu na contract ni hpe madi shadaw ya ai.
Quality hpe hkang ai
CMM jep joi ai lam
Multi-axis Coordinate shadawn shadang jak ni gaw, n-hkap la ai OGP shadawn shadang hpe jai lang nna, 2 microns (\\pm0.002 mm) laman shadawn shadang n teng n man ai lam hte bungli galaw ai.
Jawng jahpan galaw ai lam hpe hkang ai (SPC)
Anhte gaw SPC masa ni hpe jai lang nna, ahkyak ai-to-quality (CTQ) masa ni hpe aten dep yu reng ai, ngang grin ai galaw sa wa ai atsam (project hkam sharang ra ai lam ni hta hkan nna Cpk > 1.33–1.67 hpe madung tawn nna) hpe yaw shada ai.
In-Line shingran masa ni
Press-mounted camera sensors ni hpe high-volume run ni hta tawn da nna, press kaw na kadun ai sumla ni, htoi tu ai, shing nrai, dan dawng ai nsam ni hpe chye ginhka nna garan ginhka lu na matu.
PPAP hkan sa ai lam & hkan tam lu ai lam
Level 3 PPAP laika buk ni (FMEA hte Control Plans ni lawm ai) hpe hpyi shawn ai shaloi lu la mai ai, dai hpe 7 ning tup n-gun jaw ai tara masa hte madi shadaw ai, arung arai ni hpe masat masa galaw ai hte n-gun jaw ai parameters logs ni a matu.
Hkamja lam hte seng ai
T1 sample hkam la ai aten gaw, hpang jahtum DFM myit hkrum ai hpang, daw ni a yak hkak ai lam hte n-gang nga ai hpe hkan nna, calendar nhtoi 25 ya kaw nna 35 ya du hkra rai nga ai.
We target a >85% shawng na- aten-dingda (FTR) n-gun gaw, masat da ai geometries ni a matu T1 sample ni hta. T1 dimensions ni gaw tooling galaw ai majaw specification shinggan de hkrat sum mat yang, T2 garai n galaw shi yang anhte a gumhpraw hte gram lajang ai lam ni hpe galaw ai.
In-house tooling galai shai ai lam ni hte ECN hpe tara shang galaw ai lam ni hpe, galaw shapraw ai aten hpe shayawm kau lu na matu, geometry kaji kajaw gram lajang ai lam ni a matu hkying hkum 72 laman ngut kre ai.
Nbungli hte panglai hku htaw sa ai lam lahkawng yan a matu, hkum tsup ai htingnut ai lam hte dut shabra ai lam hte seng ai laika ni hpe jaw da ai, masat da ai Incoterms (FOB, CIF, or DDP) a npu hta galaw ai gunrai ni hpe htaw sa ai lam ni.
Standard gumhpraw jaw ai aten ladaw ni gaw T/T (telegraphic transfer) rai nna, laksan hku nna, arung arai n galaw shi yang bang da ai gumhpraw hte n htaw sa shi yang ngam ai gumhpraw hku nna, shing nrai, bungli masing masat dingsat langai hte langai myit hkrum da ai hku nna gram lajang da ai.
FAQ
San: Steel hpe n gap shi yang, mold design langai mi bungli na hpe gara hku jep joi na kun?
A: Machining n galaw shi yang, anhte gaw digital simulation hpe galaw nna, tsi htu ai shaloi, dai arai ni gara hku galaw na hpe tau hkrau tsun dan ai, dai hta filling balance hte byin mai ai n kaja ai shara ni lawm ai. Ndai hku galaw ai gaw, hkum hkrang sample hkam la ai shaloi, chyam dinglik-and-shut ai lam hpe shayawm ya lu ai.
San: Ndai zawn re ai yak hkak ai lam ni hta awng dang hkra galaw ya lu ai molds ni a ga shadawn ni hpe tsun dan lu na kun?
A: Rai sai, anhte gaw, jai lang ai ni hte bungli galaw ai ni a matu, n-gun n rawng ai-bunghku npawt nhpang ni hte, n-gun rawng ai -cavity layout ni lawm ai tooling program law law hpe ngut kre sai. Ndai masing ni gaw, laksan hku nna, prototype hpe jep chyoi ai kaw nna, tooling hpe gram lajang ngut ai hpang, ngang grin ai mass production de du wa ai.
San: Shawng nnan na sampling gaw dimensional ra ai lam ni hpe n hkan sa yang hpa byin na kun?
A: Shawng nnan chyam dinglik ai shaloi, n bung ai lam ni byin wa yang, root-cause hpe sawk sagawn ai hta madung tawn nna engineering galai shai ai lam ni hpe galaw ai. Dai hpang, myit hkrum da ai masat da ai lam ni hpe lu la ai aten du hkra, bai gram lajang da ai tooling hpe bai-chyam yu ai.
San: Nang jaw ai production data hpe kam mai ai hku gara hku galaw na kun?
A: Madung galaw shapraw ai lam ni hpe n-gun dat galaw ai aten hta matut manoi ka matsing da nna, jep joi ai ladat ni hpe lang nna cross-check galaw ai. Ndai gaw galaw shapraw ai batch shagu a matu hkan tam mai ai dataset hpe shabyin ya ai.
San: Nang hta shanglawt ai masat da ai lam (sh) shinggan na quality audits ni nga ai kun?
A: Quality system ni hpe madang masat da ai galaw shapraw ai lam hpe jep joi ai lam a npu hta ayan bai maram yu ai. Supplier ni hpe masat masa galaw ai aten hta, customer ni hpe jep chyoi na matu hpyi shawn ai shaloi, laika ni hpe jaw mai ai.
San: Aten galu-masha law law galaw shapraw ai hta gara madang na hkan sa ai lam hpe myit mada mai ai kun?
A: Ladat hpe ngang grin hkra galaw ngut ai hpang, anhte gaw jahpan hkang ai ladat ni hku nna dimensional drift hpe yu reng ga ai. Ndai lam gaw, n bung ai lam ni gaw, hka hkin gau na galaw shapraw ai lam hpe n hkra shi yang, aten dep sharai la lu shangun ai.
Q: Mold prat tup galaw lu ai atsam hpe teng sha galaw ai hta gara hku madi madun ai kun?
A: Tool a ngang grin ai lam hpe theoretical estimates n re ai sha, galaw shapraw ai cycle hpe hkan tam ai hku nna jep joi ai lam galaw ai. Wear masa ni hpe aten kadun laman jep joi ai lam galaw ai majaw, bungli galaw ai lam gaw myit mada da ai thresholds kata kaw naw nga lu na matu re.
San: -volume law law galaw ai shaloi, kadai ni gaw gram lajang na lit nga ai kun?
A: Anhte gaw tooling prat tup hta gram lajang ai lam matsun hte madi shadaw ai lam ni hpe jaw ya ai. Hkamja lam hpe makawp maga ai magam bungli galaw ai aten ladaw ni hpe galaw shapraw ai n-gun hte arung arai ni a akyang lailen ni hpe madung tawn nna masat da ai.
San: Complex mold galaw ai shaloi engineering hte seng ai tsin-yam ni hpe gara hku hparan ai kun?
A: Hkrit tsang hpa shara ni hpe shawng nnan na hkrang shapraw ai lam hpe bai maram yu ai hte shingdaw ai lam ni hta mu lu ai. Risk langai hpra hpe tooling galaw hpang ai aten hta mitigation galaw na matu lit jaw da ai.
San: Mass production galaw hpang ngut ai hpang, mold hpe galai shai mai ai kun?
A: Rai sai, design galai shai ai lam hpe hkang zing da ai engineering galai shai ai ladat ni hku nna galaw mai ai. Yaw shada ai lam gaw, dimensional consistency hpe n-gun jaw ai sha, galaw shapraw ai lam hta hkra machyi ai lam hpe shayawm kau na matu re.
